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船舶压载水尊宝国际

[日期:2011-11-12] 来源:  作者:admin [字体: ]

专利号:2005 2 0023576.6  2008 2 0106660.8  2008 3 0114299.9

2009 2 0254281.8  2010 2 0555486.2  2010 2 0659021.1 

一、公司简介  Company profile

尊宝国际座落于秦皇岛国家级开发区,致力于水处理事业

十余年,是集科研、生产、销售于一体的河北省高新技术企业。

世纪源产品在水处理领域一直扮演着重要角色,服务范围涵盖各行各业;其核心产品超声波双级智控压差过滤机是拥有多项国家专利的高新技术产品,并于2010年被列入国家火炬计划项目,编号(2010GH050131);其主要技术特点是精度2微米的高强度316L不锈钢烧结网和2.0Mpa高压反洗以及超声波清洗杀菌、阻垢的完美结合,使滤网在不中断产水情况下清洗彻底,迅速恢复初始状态,无需更换滤元,全自动运行,节能环保,受到国内外专家和用户的一致好评,综合技术水平居国内外领先地位。

随着2004年《船舶压载水和沉积物控制与管理国际公约》的推出,强制要求各类船舶必须安装船舶压载水处理系统,以满足日益严格的压载水排放标准,为此,世纪源公司根据国际公约要求的排放标准,经过几年的研发试验,在2011年5月推出了第一台船用全自动压载水过滤机和超声波中压紫外线杀菌器,并通过了主管单位的检验认证。世纪源压载水系统一面世,即表现出了很好的实用性、经济性、适用性,有望在今后取得巨大的市场优势,并为保护海洋环境,促进世界航运事业发展做出更多贡献。

世纪源公司以其专业的品质、领先的技术和完善的服务,得到了广大国内外客户的充分认可,并建立了良好、长期的合作关系。做一流企业,创世界品牌是世纪源公司始终追求的目标,我公司衷心希望与各界朋友长期合作,共同发展。

Qinhuangdao Shijiyuan Water Treatment Technology Co.,Ltd is located in Qinhuangdao national development zone; Committed to the water treatment business more than ten years,is a research, production and sales of high-tech enterprise in Hebei province.

Shijiiyuan products have been playing an important role in the water treatment field,and the range of the service covers all walks of life; It’s core product, the Ultrasonic Double Intelligent Pressure Differential Filter, is a new high-tech product with many national patents, and in 2010 was listed as  National Torch Plan Project,No.(2010GH050131),the most remarkable characteristic is the perfect combination of the 316L high intensity sintered stainless steel membrane with 2 micron-precision and 20KG pressure backwash and disinfection of the perfect combination of ultrasonic cleaning.The sintered stainless steel membrane can be cleaned thoroughly under the situation of uninterrupted water, the initial state can be recovered quickly, the filtering element is not required to be replaced, the filtering machine can run automatically,and both the energy conservation and environmental protection are realized, thereby the filtering machine has aroused general admiration he experts and scholars at home and abroad as well as the users, and the comprehensive technical level occupies the leading positions both in China and overseas.

With the" ships ballast water and sediment control and Management International Convention" roll out in 2004, forcing ships of all types must be installed  ship ballast water treatment system, to meet the increasingly strict discharge standard of the ballast water , therefore, the Shijiyuan company according to the emissions standards of the international conventions' require , after years of research trials, in May ,2011 launched the first automatic ballast water filter and the ultrasonic medium pressure UV sterilizer, and by the unit in charge of the inspection certification. Shijiyuan ballast water uniformly available, which shows good practicability, economy, applicability, hopefully in the future with great market advantage, and make more contributions for the protection of the marine environment and promote the development of the world shipping industry.

 

Our corporation has gainde compliments home and abroad, due to the stability and liability of the products and specialized technological service thus cooperates well with others. We aim to become the world leading company and hope to have a long-term cooperation with friends from home and abroad for mutual development.

 全自动压载水过滤机

 

全自动压载水过滤机 

产品简介Product brief introduction

全自动压载水过滤机是在双级智控压差过滤机基础上开发研制的一种具有多种功能的全自动综合性水处理设备;它采用过滤精度可达2微米的高强度316L不锈钢烧结膜,集全自动高压反洗和超声波清洗杀菌技术于一体,无需更换滤元、清洗彻底无死角、自动运行、自动反洗、自动排污,同时具有超声波杀菌灭藻、消毒、阻垢、降低COD和防止滤网污堵等多种功能。系统运行安全可靠,维护方便,运行费用低。

Automatic ballast water is a multifunctional integrated automatic water treatment equipment which is developed based on the Double Intelligent Pressure Differential Filter. It uses up to 2 microns filtration precision high-strength 316L sintered stainless steel membrane, set against automatic high-pressure wash and ultrasonic cleaning sterilization technology in one, and do not need to replace the filter element, clean thoroughly and no dead ends, automatic operation, automatic back wash, auto emissions, but also has ultrasonic bath sterilization, disinfection, reduce COD and prevent filter fouling and other features. It is widely used in municipal sewage, domestic water, oil field injection water filtration, metallurgy and food, landscape and farming industries. The system safe and reliable operation, easy maintenance, low operating costs.

             

工作原理Working principle

原水由进水口进入机体,首先以外压方式流经粗滤网,滤除较大颗粒性杂质。粗滤网出水以内压式进入细滤网,进一步截留水中的细小杂质,同时,超声波同步工作,对液体中的微小气泡核产生振动,当声压达到一定值时,气泡将继续膨胀,然后突然闭合,这些小气泡急速崩溃时在气泡内产生了高温(5000K)高压(上千个大气压),并且由于气泡周围的液体高速冲入气泡,而在气泡附近的液体中产生了强烈的局部激波,也形成了局部的高温高压,从而产生了超声的杀菌、清洗、粉碎、乳化、分散、阻垢、促进化学反应等一系列的作用。频率在20KHz以上的超声波集高级氧化、焚烧、超临界氧化等多种水处理技术于一身,不但能防止滤膜污堵,延长滤膜反洗周期,同时具有显著地杀菌和降解有机物的功能。

随着过滤介质中各种污染物在细滤网内侧的累积,过滤通道被堵塞,进出水口压差逐渐增加,当压差达到预设定值时,连接于进出水口的压差变送器便将检测到的压差信号转换成4-20mA的电流信号,传递给控制系统,(反洗周期亦可通过设定时间实现),系统自动启动行程电机和反冲洗高压泵,此时传动装置带动装有吸嘴的排污轴在滤网内侧做旋转和水平往返运动,同时,在滤网外侧,高压反冲洗装置与排污装置同步动作,并呈对应关系,在不中断正常产水的前提下,只借助一小部分产品水,对滤网进行高压反洗,反洗水透过滤网,连同从滤网上剥离的杂质被吸嘴迅速吸入排污轴,最后由排污室排出。

The raw water from the inlet into the body, First of all through coarse filter way of the external pressure, filter out larger particles of the impurities. Coarse filter water into the fine filter way of the Internal pressure, Further intercept small impurities in the water.At the same time, Ultrasonic synchronization, have vibration for the tiny bubbles nuclear of liquid. When the pressure reaches a certain value, bubbles will continue to expand, then suddenly closed. When these bubbles collapse rapidly, generated high Temperature(5000K) and high pressure (thousands of atmospheres) in the bubbles, and as the liquid around the bubbles into the bubbles high-speed, The liquid around the bubbles generated a strong local shock, also formed the high local temperature and pressure, resulting ultrasonic sterilization, cleaning, grinding, emulsifying, dispersing,promote chemical reactions and a series of  role. Ultrasonic frequencies above 20KHz set advanced oxidation, incineration, supercritical  oxidation and other water technologies in one. It is not only to prevent filter fouling, extend the filter backwash cycle,but also has significant function of sterilization and degradation of organic compounds.

With the pollutants  in the  filter media accumulated inside the fine filter, the filter channels are blocked, water inlet and outlet pressure increasing. When the pressure reaches the preset value, the pressure transducer detects which is connected to the inlet and outlet will put the pressure signals into 4-20mA current signal, then pass to the control system(The backwash frequency can also be pre-set by time). The system will automatically starts the motor and anti-stroke high-pressure pump flush when the running time reach to the pre-set value.At this time, the gearing drive the dirt collector with nozzles to do  the rotation and level back and force movement inside of the filter.mean while,outside the filter, the High-pressure backwash device and the sewage device do synchronous. Movement and show a corresponding relationship. At the premise without interrupting normal operation, it high-pressure backwash the filter with only a small part of the product water. The backwashed water through the filter, together with the impurities from the filter strip are quickly inhaled into the dirt collector by the nozzle,sent to the sewage axis, and finally discharged from the sewage chamber .

尊宝国际功能作用

功能作用Function function

该过滤机主要用于海水的净化、杀菌、阻垢、降解有机物等,特别是对水质要求较高的船舶压载水领域,和超声波紫外线杀菌器联合使用,主要功能可去除和杀灭海水中泥沙、悬浮物、藻类、生物粘泥、腐蚀产物、大分子细菌、真菌、有机物、原生物及其它微小颗粒等杂质,同时具有超声波杀菌灭藻、消毒、阻垢、降低COD等多种功能,达到水质净化的目的。

The filter is mainly used to the sea water’s purification, sterilization, degradation of organic compounds, etc. Especially for higher water quality requirements field of the ship ballast water, the main function can remove silt, clay, rust, suspended solids, algae, biological slime, corrosion product, macromolecules of bacteria , fungi, organic matter, protozoa and other small particles and other impurities in the sea water, both ultrasonic sterilization, disinfection, reducing COD and other functions, to achieve the purpose of water purification.

技术特点Technical characteristics

传统过滤机只能用于粗过滤行业,主要原因归结于当采用精度50μm以上过滤网时,因过滤机本体不具备可靠的高压反冲洗功能,所以过滤网污堵后清洗不彻底,使过滤网通量无法恢复,因此导致过滤机无法正常运行。

世纪源牌全自动压载水过滤机与其他类似过滤机比较,主要有以下特点:

1、世纪源牌全自动压载水过滤机采用精度50微米的高强度316L不锈钢烧结网,通过2.0Mpa高压反洗以及超声波清洗杀菌,使滤网清洗高效、彻底、可完全恢复初始状态,可终身使用,无需更换。

2、超声波首次应用于水过滤技术领域,具有混合、裂解、氧化、凝聚、杀菌、灭藻、阻垢、去除COD及油污、防止滤网污堵等多种功能。

3、全自动压载水过滤机具有自动检索功能,并通过检索到的各种数据自动实现超声波清洗杀菌和高压反冲洗功能,可应对不稳定的水质波动,全自动运行,无需人工干预。

4、控制系统反应灵敏,运行精确,具有压差、时间和手动多重设定功能,可以根据不同水源和过滤精度灵活调整反洗压差或时间设定值。

5、反冲洗的同时不中断正常产水,连续运行,稳定可靠。

6、反冲洗历时短,反洗水耗仅为正常产水量的0.001~0.002%,省水、省电,节约能源。

7、结构设计紧凑合理,设备易损件少,无耗材,运行维护费用低,操作管理简单,安装移动灵活方便。

Traditional differential pressure filter (Since clean strainer) can only be used for rough filtering industries,Main reason attributable to when adopting more than 50μm precision filter, due to filter ontology don't possess reliable high-pressure backwash function,So filter blocked cleaning is not complete,flux never recover,Therefore  filter cannot run normally。

ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter compared with other similar filter, Basically has the following characteristics:

  1. ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter adopts filtration precision 50μm of high strength 316L stainless steel sintered membrane, Through 20KG high-pressure reverse-wash and ultrasonic cleaning sterilization, Make filter cleaning efficient、thoroughly、Can fully recover initial state,Can lifetime usage,Without replacement。
  2. Ultrasonic first applied to water filtration technology field,Has mixed、splitting decomposition、oxidation、cohesion、sterilize、algae removal、disinfection、remove COD and smeary、Prevent mesh jams a variety of functions.
  3. Ultrasonic wave filter had automatic retrieval functions, Searching through the different kinds of data automatically realize ultrasonic cleaning sterilization and high-pressure backwash function, Can cope with unstable water quality fluctuation, Fully-automatic operation, Without human intervention.
  4. Control system senstive reaction, Operation accurate, has differential pressure, time and manual various Setting function, According to different water and Filtration precision flexible adjustment reverse-wash differential pressure or time value.
  5. Backwash without interrupting the normal production of water, continuous operation, stable and reliable.
  6. Short duration backwash, backwash water consumption is only 0.001 ~ 0.002%  of the normal water production, conserve the water, power and energy.Structure design compact and reasonable , small footprint, flexible installation and mobile.
  7.  The equipment’s wearing parts are less and have no consumables, the operation and maintenance's cost is low. operation and management are simple.

 

与国内外同类产品相比其先进性It’s advanced nature compared with the similar products at home and abroad

在国内外水处理市场上,有着众多品牌的“自动反冲洗”压差式过滤机(亦称尊宝国际娱乐手机官网),但工艺结构上大体相似,多用于粗过滤,主要是因为其“自动反冲洗”功能并非真正意义上的反冲,只是在滤网内壁有一套污物收集器,依靠自身水压将悬浮于滤网内壁的杂质吸入排污管,而与滤网粘附牢固或堵塞于滤网通道中的杂质却无法清除或清除不彻底,日积月累,最终使滤网失去透水能力,影响滤网的使用寿命。即使有些产品配有清洗刷,但其功能也只限于清除吸附于滤网内壁上的杂质,对于堵塞于通道中的杂质无能为力,甚至会使这些杂质透过滤网,进入产水侧,进而影响出水水质。正是由于这种清洗方式的局限,使得这些产品的过滤精度无法做得更高,所宣称的高精度也只是无法实现的一个理想。

世纪源牌全自动压载水过滤机的问世,彻底改变了这一技术局限,突破固有的自吸式清洗模式,独创的内部机械结构,实现了滤网外部高压反冲与内部自吸排污相结合的清洗功能,清洗高效、彻底、无死角,从而大大延长了滤网的使用寿命。同时,精滤网首次采用316L不锈钢烧结网,使机械强度和过滤精度有了可靠保证,最高过滤精度可达2微米,这是其它同类产品都难以实现的。

Water treatment at home and abroad on the market, with many brands of "automatic backwash" pressure-type filter (also known as self-cleaning filters), but the process structure is broadly similar , more for crude filter, mainly because of its "automatic reverse wash" function is not real recoil, just in the mesh wall has a dirt collector, rely on their own water pressure will be suspended in mesh wall impurities inhaled drain, and mesh adhesion strong or blockage in mesh channel of impurity but not clear or remove not thoroughly, accumulate over a long period, the mesh lose permeable ability, affect the service life of the filter. Even if some is equipped with the cleaning brush, but its function is limited to remove adsorption on screen on the wall of the impurities, to jam the impurities in the channel can do nothing about it, even these impurities through the mesh, into the water production side, further influence outlet water quality. It is because of the limitations of the cleaning method, which makes the product filtration precision can't do higher and higher and claims of high precision is unable to realize a ideal.

Shijiyuan licensing automatic ballast water filters’ appearance Transformed the technical limitations, the breakthrough of the inherent of self-suction cleaning mode, the original creation of internal mechanical structure, to achieve the mesh external and internal high-pressure recoil self-priming sewage combination of cleaning function, cleaning efficiency, thorough, no dead Angle, thus greatly extend the service life of the filter. At the same time, fine mesh for the first time, using 316 L stainless steel sintering nets, make the mechanical strength and filtration accuracy with reliable guarantee, the highest filtering precision can reach 2 microns, this is the other similar products are difficult to realize

产品结构说明Description of product structure 

 产品结构说明

1.超声波-电控总成                     Ultrasound-Electronic control assembly

2.传动(行程)电机                    Transmission(stroke) motor

3.行程开关2                          Limit switch2

4.传动滑块                           Drive slider

5.传动连接套                         Transmission connection set

6.行程开关1                          Limit switch2

7.高压进水腔                          High-pressure water chamber

8.进水端盖                            Influent cover

9.机架                                Rack

10.高压反洗泵出水管                  High-pressure backwash pump outlet pipe

11.原水进水口                         Raw water intake

12.进水压差变送器接口                Inlet water pressure transducer interface

13.机体                              Body

14.产水压差变送器接口                Producing water pressure transducer interface

15.高压反洗泵进水管                  High-pressure backwash pump inlet pipe

16.产水出水口                        Producing water outlet

17.排水端盖                          drainage cover

18.排污室                            Sewage room

19.浓水排放                          Concentrated water discharge

20.粗滤网                            Coarse filter

21.细滤网                            Fine filter

22.反洗高压泵                        Anti-wash hing-pressure pump

23.压差变送器                        Pressure transmitter

24.高压反洗压力表                    Hihg backwash pressure gauge

25.超声波换能器                      Ultrasonic transducer

26.接线盒                            Junction box

27.光线开关上盖                      Light switch cover

设备配置Equipment configuration

部件名称 

Part Name 

材质 

material 

机体

 Body

316L不锈钢 

316L stainless steel

粗滤网 

Coarse filter

316L不锈钢 

316L stainless steel

细滤网 

Fine filter

316L不锈钢 

316L stainless steel

吸污管 

Sewage suction pipe

316L不锈钢精铸 

316L stainless steel casting

排污轴 

Sewage axis

316L不锈钢 

316L stainless steel

高压反洗泵 

High-pressure anti-wash pump

316L不锈钢 

316L stainless steel

高压反洗喷嘴 

High-pressure anti-washing nozzle

316L不锈钢 

316Lstainless steel

密封件 

seals

高分子聚合物 

high polymer

超声波换能器(根据客户实际需要选配)

Ultrasonic transducer(According to the customer actual need to choose)

银铝合金(316L不锈钢外壳)                 Silver aluminum(316Lstainless steel)

 

 型号说明Type shows

 

精度换算表Precision conversion table

流量曲线图flow diagram

SJY -IFUS- C50 / 300

产水量300m3/h      Water production 300m3/h

过滤精度50µm       Filtering precision 50µm

过滤机型号         Filter model

全316L不锈钢材质  The 316L stainless steel

超声波功能(可选装)Ultrasonic function ( optional )

智能控制            Intelligent control

世纪源牌            Shijiyuan licensing

流量曲线图flow diagram

精度换算表Precision conversion table

 

微米

µm

2

5

10

20

30

40

50

80

100

120

150

200

目数

mash

8000

3000

1500

800

550

400

300

200

150

120

100

80

毫米

mm

0.002

0.005

0.01

0.02

0.03

0.04

0.05

0.08

0.1

0.12

0.15

0.2

选型要素Selection factors

1.需要处理水量                  Need to address the water

2.滤网过滤精度(用户的水质要求) Filter filtering precision (user’s water requirements)

3.介质悬浮物浓度                Concentration of suspended matter in the medium

4.粒度分析报告(参考)          Particle size analysis (reference)

5.过滤介质化学和物理性质        Chemical and physical properties of filter media

6.过滤介质温度                  Temperature filter media

           

技术参数technical parameters

 

SJY-IFUS-C50/300运行技术参数Run technical parameters

过滤精度:50µm                        Filtrattion precision:50µm

单台参考处理水量:300m3/h              A single treatment of water:300m3/h

进出水口管径:DN200                  Inlet and outlet diameter:DN200

排污口管径:DN50                      Sewage outlet pipe diameter:DN50

重量:600KG                          Weight:600KG

过滤介质温度:0-70℃                  Temperature filter media: 0-70℃

环境温度:最高+50℃                    Environment temperature: Maximum +50℃

工作压力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

压力损失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反冲洗压力: 2.00Mpa                    Backwash Pressure: 2.00Mpa

(根据运行压力略有变化)                (There is a slight change according to operating pressure)

反冲洗历时:60s                        Backwash duration:60s

反冲洗水耗:120-160L                    Backwashing water consumption:120-160L

反冲洗电耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

装机功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                        Prime power:0.8 KW

电源电压:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

电控箱防护等级: IP65                    Electronic control box protection class: IP65

                     

 

 

SJY-IFUS-D50/400运行技术参数Run technical parameters

过滤精度:50µm                        Filtrattion precision:50µm

单台参考处理水量:400m3/h              A single treatment of water:400m3/h

进出水口管径:DN250                  Inlet and outlet diameter:DN250

排污口管径:DN50                      Sewage outlet pipe diameter:DN50

重量:660KG                          Weight:660KG

过滤介质温度:0-70℃                  Temperature filter media: 0-70℃

环境温度:最高+50℃                    Environment temperature: Maximum +50℃

工作压力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

压力损失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反冲洗压力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根据运行压力略有变化)                (There is a slight change according to operating pressure)

反冲洗历时:60s                        Backwash duration:60s

反冲洗水耗:120-160L                    Backwashing water consumption:120-160L

反冲洗电耗:0.085KW/次                  Backwash power consumption:0.05KW/ times

装机功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                       Prime power:0.8 KW

电源电压:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

电控箱防护等级: IP65                    Electronic control box protection class: IP65

                   

 

 

 

 

 SJY-IFUS-LD50/400运行技术参数Run technical parameters                    

过滤精度:50µm                        Filtrattion precision:50µm

单台参考处理水量:400m3/h              A single treatment of water:400m3/h

进出水口管径:DN250                  Inlet and outlet diameter:DN250

排污口管径:DN50                      Sewage outlet pipe diameter:DN50

重量:660KG                          Weight:660KG

过滤介质温度:0-70℃                  Temperature filter media: 0-70℃

环境温度:最高+50℃                    Environment temperature: Maximum +50℃

工作压力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

压力损失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反冲洗压力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根据运行压力略有变化)                (There is a slight change according to operating pressure)

反冲洗历时:60s                        Backwash duration:60s

反冲洗水耗:120-160L                    Backwashing water consumption:120-160L

反冲洗电耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

装机功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                        Prime power:0.8 KW

电源电压:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

电控箱防护等级: IP65                    Electronic control box protection class: IP65

SJY-IFUS-LD50/400图及外形尺寸图 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJY-IFUS-LF50/600运行技术参数Run technical parameters                     

过滤精度:50µm                        Filtrattion precision:50µm

单台参考处理水量:600m3/h              A single treatment of water:600m3/h

进出水口管径:DN300                  Inlet and outlet diameter:DN300

排污口管径:DN50                      Sewage outlet pipe diameter:DN50

重量:750KG                          Weight:750KG

过滤介质温度:0-70℃                  Temperature filter media: 0-70℃

环境温度:最高+50℃                    Environment temperature: Maximum +50℃

工作压力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

压力损失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反冲洗压力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根据运行压力略有变化)                (There is a slight change according to operating pressure)

反冲洗历时:60s                        Backwash duration:60s

反冲洗水耗:160-200L                    Backwashing water consumption: 160-200L

反冲洗电耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

装机功率:6.1KW                         Installed power: 6.1KW

常用功率: 1.0KW                    Prime power: 1.0 KW

电源电压:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

电控箱防护等级: IP65                   Electronic control box protection class: IP65

SJY-IFUS-LF50/600图及外形尺寸图 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJY-IFUS-LG50/750运行技术参数Run technical parameters                   

过滤精度:50µm                        Filtrattion precision:50µm

单台参考处理水量:750m3/h              A single treatment of water:750m3/h

进出水口管径:DN350                  Inlet and outlet diameter:DN350

排污口管径:DN50                      Sewage outlet pipe diameter:DN50

重量:800KG                          Weight:800KG

过滤介质温度:0-70℃                  Temperature filter media: 0-70℃

环境温度:最高+50℃                    Environment temperature: Maximum +50℃

工作压力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

压力损失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反冲洗压力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根据运行压力略有变化)                (There is a slight change according to operating pressure)

反冲洗历时:60s                        Backwash duration:60s

反冲洗水耗:160-200L                    Backwashing water consumption:160-200L

反冲洗电耗:0.09KW/次                   Backwash power consumption:0.09KW/ times

装机功率:6.1KW                         Installed power:6.1KW

常用功率:1.0KW                        Prime power: 1.0 KW

电源电压:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

电控箱防护等级: IP65                    Electronic control box protection class: IP65

SJY-IFUS-LG50/750图及外形尺寸图 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJY-IFUS系列全自动压载水过滤机选型表

型号        Model

过滤精度  Filter precision

(µm)

参考流量Reference flow

(m3/h)

进出口管径  Inlet and outlet diameter(mm)

排污口管径Sewage outlet pipe diameter

DN (mm)

重量Weight (kg)

SJY-IFUS-C50/300

 

 

 

50

300

200

 

 

 

50

600

SJY-IFUS-D50/400

400

250

660

SJY-IFUS-LD50/400

400

250

660

SJY-IFUS-LF50/600

600

300

750

SJY-IFUS-LG50/750

750

350

800

十五、安装 Installation

现场安装如下图所示On-site installation as shown below:

 

安装示意图Install diagrammatic drawing

 

1.进水阀门 Enter water value portal

2.进水单流阀 Enter water unipole

3.进水压力表Enter water pressure gauge

4.出水压力表Exit water pressure gauge

5.出水阀门Exit water valve           

6.出水单流阀Exit water valve

 7.旁通阀门Bypass valve               

 8.取样放空阀Take a simple short sales valve

 

 

安装要求:

①    过滤机必须装在泵的出口,在过滤机的进、出水口均要安装止回阀,防止突然停水时产生瞬间负压或背压造成滤网损坏。

②    设备安装的管网应保证压力稳定,且在设备允许的压力范围内。

③    设备应保持水平安装,排污口(DN40)不得上扬,安装时拐弯要尽量少,确保排水畅通。

④    过滤机进出水口之间应设置旁通阀,以备系统故障或检修时使用。

⑤    设备进出水管路上须设置压力表,便于观测系统运行压力及压力损失。

⑥    设备出水管路上应设置取样放空阀,便于调试时滤后水取样以及长期停机保存前的设备放空。

⑦    设备安装时四周应预留出检修空间。

Installation requirements   

①Filters must be installed in the pump,s exit. In the filter of the inlet and outlet, Check valve must be installed to prevent an instant filter damage caused by negative pressure and back pressure when the sudden stoppage generated.

②The pipe network equipment installation shall ensure that the pressure is stable and the pressure in the device within the scope permitted。

③Equipment should be to maintain the level of the installation, the sewage outfall (DN40) shall not be higher, the installation should be as little as possible when you turn a corner to ensure the smooth flow of drainage。

④Between the inlet and outlet filter bypass valve should be set up to prepare for the use of a system failure or maintenance。

⑤Equipment to be installed pressure gauge on the pipe inlet and outlet for easy observation system operating pressure and pressure loss.

⑥On the Equipment outlet pipe should be set sampling venting valve for easy to sample the water sampling after filtering and long-term shutdown of equipment to save pre-venting.

⑦Equipment installation should be set aside out of maintenance around the room.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

超声波紫外线杀菌器Ultrasonic ultraviolet sterilizer

一、尊宝国际娱乐Product introduction

超声波紫外线杀菌器是尊宝国际技术人员通过大量的研究试验,在原紫外线杀菌器基础上研发出来的新一代高效、纯物理工艺的水处理杀菌装置,它集生物学、声学、光学、机械、流体力学、电子等综合学科于一体,体现了力的、热的、光的物理作用,因此反应时间短,杀菌速度快,同时,频率在20KHZ以上的超声波能够彻底干净的清洗紫外线石英套管,防止石英管外壁在高盐度海水中结垢,永久保持石英套管良好的透光率和紫外线灯的杀菌率,不使用外加的化学添加剂,不产生二次污染,是一种高效、经济、快速、环保、绿色的广谱水处理杀菌装置。

Ultrasonic ultraviolet sterilizer is Qinhuangdao century source water treatment technology limited company technical staff through a large number of research trials, in the original basis of ultraviolet sterilization device developed by a new generation of highly efficient, a purely physical process water treatment sterilization device, it sets the biology, acoustic, optical, mechanical, fluid mechanics, electronics and other comprehensive disciplines in one, reflected power, heat, light physical effects, thus the reaction time is short, fast sterilizing speed, at the same time, the ultrasonic frequencies above 20KHZ can thoroughly clean cleaning UV quartz tube, quartz sleeve to permanently maintain good transmittance and ultraviolet light disinfection rate, without the use of additional chemical additives, no secondary pollution, is an efficient, economic, fast, environmental protection, green broad-spectrum disinfection of water treatment device.

 

 

 

 

二、工作原理Working principle

被处理水经进水口进入超声波紫外线杀菌器机体,波长在254nm的强紫外线C(UVC)对水流进行均匀照射,达到广谱杀菌效果,同时,频率在20KHZ以上的超声波对水具有空化、混合、裂解、氧化、推流、杀菌、灭藻、清洗、除垢防垢等一系列作用,超声波空化实现了辅助杀菌和对有机物的降解,其产生的局部激波能使被处理水产生紊流现象,使水与紫外线更加充分均匀的接触,使杀菌更高效;同时超声波对腔体和石英套管起到了关键的清洗、除垢、防垢作用,使紫外线灯在高盐度海水内不结垢、不污染,长期保持良好的杀菌效果。

The treated water into the ultrasonic ultraviolet disinfection from the inlet, ultrasonic frequencies above 20KHZ have a series of functions of cavitation, mixed, pyrolysis, oxidation, plug flow, sterilization, algae removal, cleaning, descaling and antiscaling to water, ultrasonic cavitation to achieve the auxiliary sterilization and degradation of toxic organic compounds, which produces a local shock can be processed to generate turbulence phenomenon of water, make water and ultraviolet more fully and uniformly contact, to achieve more efficient sterilizing effect; at the same time of ultrasonic wave on the cavity and a quartz tube has played a critical role in the cleaning, descaling, anti-scaling effects, combined with 254nm wavelength ultraviolet C irradiation (UVC ) flow, to achieve further broad-spectrum sterilization, to make the treated water in a short period of time to achieve very good sterilization effect.

紫外线是一种肉眼不可见光,根据波长的不同可细分为UVA(315-400nm)UVB(280-315nm)和UVC(200-280nm),其中UVC最易被DNA(核糖核酸)吸收,紫外线杀菌设备使用的就是UVC,当水中的细菌、病毒、藻类、生物等受到一定剂量的UVC(波长254nm)照射后,其细胞的DNA、RNA结构再生无法进行,细菌病毒丧失自我复制的能力,从而达到水的杀菌和净化的目的,因此已被广泛应用于各类污水、给水、中水、地表水、纯水、净水、景观水、泳池水及海水等各种水质的杀菌消毒,细菌杀灭率在99%以上。

UV is invisible light, according to the different wavelengths can be subdivided into UVA (315-400nm) UVB (280-315nm) and UVC (200-280nm), which UVC are most vulnerable to DNA (RNA) absorption, UV device is UVC. When the bacteria, viruses, algae, biological, and other by a certain dose of UVC (wavelength 254nm) irradiation, the DNA, RNA structure of the cells, can not be recycled, loss of self-replicating bacteria and viruses the ability to achieve water sterilization and purification purposes, It has been widely used in various types of wastewater, water supply, water, surface water, pure water, water purification, water landscape, water and sea water swimming pool and other water disinfection, to kill bacteria rate of 99%.

但在实际应用过程中,由于水质差、硬度高、细菌含量大等因素,很容易在紫外线灯的石英管壁上吸附有机物、生物粘泥、细小颗粒等杂质,并且在具有含盐高的水质当中工作,很容易在石英管壁上结垢,导致紫外线辐射能量低、穿透力弱,大大降低杀菌效率,严重影响了杀菌效果。

But in the actual application process, due to poor water quality, high hardness, bacteria and other factors, it is easy adsorpt organic matter, biological slime, fine particles and other impurities on the ultraviolet light quartz wall, and work in the water which has a certain hardness ,it is easy scaling on the quartz wall, resulting in low energy UV radiation, through weak and greatly reduce the efficiency of sterilization, seriously affected the bactericidal effect.

 

世纪源超声波紫外线杀菌器充分利用超声波的超声空化效应,不但克服了以上缺点,能永远保持石英套管较高的透光率,同时还具有辅助杀菌作用。超声空化即:液体中的微小气泡核在超声波作用下产生振动,当声压达到一定值时,气泡将继续膨胀,然后突然闭合,在气泡闭合时产生冲击波,这种膨胀、闭合、振荡等一系列动力学过程称为超声空化。这些小气泡急速崩溃时在气泡内产生了高温(5000C)、高压(上千个大气压),并且由于气泡周围的液体高速冲入气泡,而在气泡附近的液体中产生了强烈的局部激波,也形成了局部的高温高压,从而产生了超声波的混合、清洗、粉碎、裂解、推流、氧化、杀菌、灭藻、除垢、防垢等一系列的作用。

Shijiyuan ultrasonic UV sterilizers make full use of ultrasonic cavitation effect, It not only to overcome the above shortcomings, can always maintain a high transmittance quartz sleeve, and also has assisted bactericidal effect. Ultrasonic cavitation, namely: The tiny bubbles core vibration in the liquid under the action of the ultrasonic, when the pressure reaches a certain value, the bubble will continue to expand, and then suddenly closed, the shock wave generated when the bubble is closed. This expansion, closure, vibration, etc. series of dynamic process is called cavitation. These small bubbles rapidly generated produce the high temperature (5000C), high voltage (thousands of atmospheres) within the bubble collapse, and because of the fluid around the bubbles high-speed into the air bubbles, in the vicinity of the bubbles in  the liquid generated a strong local shock, also formed a local high temperature and pressure, resulting in a mix, cleaning, crushing, cracking, plug-flow, oxidation, bacteria, algae, cleaning, and a series of anti-scaling effect of ultrasonic.

超声波紫外线杀菌器配有紫外线照射强度自动监测系统,当石英管污染紫外线照射强度降低时,会自动启动超声波装置对石英管进行清洗,恢复照射强度后,清洗自动停止;超声波自动清洗装置可实现手动和自动两种工作方式。

Ultrasonic UV sterilizers equipped with ultraviolet radiation intensity automatic monitoring system. When quartz tube pollution ultraviolet radiation intensity decreased.It will automatically start ultrasonic devices to quartz tube cleaning.,the cleaning to be automatic stop when it restores illuminate intensity. Ultrasonic automatic cleaning device can achieve both manual and automatic to work.

紫外线杀菌器对水中微生物的灭活效果图 

The inactivated rendering of Uv sterilizer to microbes in water

 

三、技术特点

1、超声波紫外线杀菌器是利用声学和光学相结合的方法来进行广谱杀菌的一种纯物理杀菌工艺。20KHZ以上的超声波所产生的空化效应具有超强的清洗、除垢、防垢功能,不但能永远保持石英套管较高的透光率,同时超声空化还具有良好的杀菌、混合、氧化、推流作用,它能够使被处理水分布均匀,杀菌快而平稳,灭菌率高,对细菌、病毒、微生物的杀菌作用一般在一秒以内,而其它传统的杀菌方法要想达到超声+紫外C同等的杀菌效果则需要20分钟至一小时的时间。

UV disinfection is a broad-spectrum bactericidal purely physical sterilization process that use the methods of the combination of ultrasonic acoustic and optical. The cavitation effect produced by above 20KHZ ultrasonic is provided with superior cleaning, descaling, scale function. It not only to always maintain a high transmittance of quartz tube, ultrasonic cavitation also has good sterilization, mixed, oxide, plug-flow effect. It can make the processed water distribution, bactericidal fast and stable, high rate of sterilization of bacteria, viruses, microbial sterilization is generally a second or less, while other conventional sterilization methods to reach the ultrasound + equivalent bactericidal effect of UV-C will need to 20-60 minutes.

2、超声波中压紫外线杀菌器不使用任何外加的化学添加剂、纯物理杀菌、安全环保、无二次污染、不产生任何毒副作用、不改变水中任何成分。

Ultrasound UV sterilizers does not use any plus chemical additives, purelyphysical sterilization, safety and environmental protection, no secondary pollution, does not produce any toxic side effects, the water does not change any ingredients.

3、超声波紫外线杀菌器可连续大流量杀菌,其最佳运行条件即为24小时连续运行,是一种适应性很强的水处理杀菌装置。

Ultrasonic UV sterilizers can sterilization with continuous high-volume , the best operating conditions shall be continuous operation of 24 hours  , is a resilient water sterilization device.

4、超声波紫外线杀菌器运行安全可靠、操作维护简单方便、能耗低、运行费用低、结构紧凑、占地面积小、自动化程度高、经济方便。

Ultrasonic UV sterilizers is the divice with the safe and reliable operation, easy operation and maintenance, low energy consumption, low operation cost, compact, small footprint, high degree of automation, economic convenience.

5、超声波紫外线杀菌器应用领域广泛,可用于需要杀菌的各个水处理行业,既可以单独使用,也可以和其它水处理技术联合使用。

Ultrasonic UV sterilizers with the wide range of applications, can be used to all water treatment industry which required sterilization, can be used alone, can also be used in conjunction with other water treatment technologies.

四、技术参数Technical parameters 

表1      超声波+紫外C技术对常见细菌病毒的杀菌效率(紫外强度30mw/cm2

Table 1 The bactericidal efficiency to the common bacterial virus of the ultrasonic + UV-C’S ( UV intensity of 30MW / cm2 )

种类

Type

名称Name

100 %杀灭所需时间(秒) The Time required for 100%kill(S)

种类Type

名称Name

100 %杀灭所需时间(秒) The Time required for 100%kill(S)

细菌类bacterial

炭疽杆菌    Anthrax  bacili

0.30

细菌类bacterial

结核(分支) 杆菌N/med tuberculosis bacili (branches)

0.41

白喉杆菌  Diphtheria bacili

0.25

霍乱弧菌

Vibrio cholerae

0.64

破伤风杆菌  Tetanic bacili

0.33

假单胞杆菌属Pseudomonas spp

0.37

肉毒梭菌  Clostridium botulinum

0.80

沙门氏菌属

Salmonella

0.51

痢疾杆菌   Dysentery bacillus

0.15

肠道发烧菌属

Intestinal fever bacteria

0.41

大肠杆菌      Colon bacillus

0.36

鼠伤寒杆菌

Rat typhoid bacillus

0.53

病毒类Virus

腺病毒adenovirus

0.10

病毒类Virus

流感病毒Flu virus

0.23

噬菌胞病毒Phagocytic cell virus

0.20

脊髓灰质炎病毒

The polio virus

0.80

柯萨奇病毒

Coxsackie virus

0.08

轮状病毒

Rotavirus

0.52

爱柯病毒

Love Ke virus

0.73

烟草花叶病毒

Tobacco Mosaic virus

16

爱柯病毒I型    Love ko virus type I

0.75

乙肝病毒

Hepatitis B virus

0.73

霉菌孢子Mold spores

黑曲霉aspergillus

6.67

霉菌

孢子Mold spores

软孢子Soft spores

0.33

曲霉属Aspergillus

0.73-8.80

青霉菌属

Penicillium species

2.93-0.87

大粪真菌

Dung fungi

8.0

产毒青霉

Poison penicillium

2.0-3.33

毛霉菌属

Mucor

0.23-4.67

青霉其它菌类

Other fungi Penicillium

0.87

水藻类Water algae

蓝绿藻

Blue-green algae

10-40

水藻类Water algae

草履虫属

Paramecium

7.30

小球藻属Chlorella

0.93

绿藻Green algae

1.22

线虫卵

Line worm eggs

3.40

原生动物属类

Protozoa

4-6.70

鱼类病Fish disease

Fung1 病Fung1 disease

1.60

鱼类病Fish disease

感染性胰坏死病Infectious pancreatic necrosis

4.0

白斑病

White spot disease

2.67

病毒性出血病

Viral bleeding

1.6

五、性能比较Performance comparison 

表2          超声波+紫外C杀菌技术与几种传统杀菌技术的比较

Ultrasonic + UV-C sterilization technology compared with several conventional sterilization techniques

杀菌技术Sterilization  technology

主要指标main index

超声波紫外线杀菌器  

Ultrasonic uv sterilizer

传统紫外线杀菌器 Conventional UV sterilizers

杀菌方式 Sterilization way

声波+光线 Sound waves + light

光线 Sound waves

清洗功能 Cleaning function

非常好 Very good

有Yes

除垢、防垢功能

Divides dirty, antiscale function

非常好

Very good

No

复合杀菌

Composite sterilization

超声波具有良好的杀菌功能,和紫外线杀菌联合使用,使杀菌效果更稳定高效。 Ultrasonic has good antiseptic function,  joint use with the ultraviolet radiation sterilization,can reach more stable efficient sterilization effect.

单一紫外线杀菌,稳定性较差 Single UV sterilization, less stable

杀菌的稳定性 Sterilization stability

超声波能够使水产生紊流,使紫外线强度照射更加均匀、无死角,杀菌更高效。Ultrasonic can make water produce turbulence, make the ultraviolet radiation intensity is more  uniform, no dead angle, more efficient sterilization.

紫外线照射强度随水流变化,会产生不均匀现象

Ultraviolet radiation changes with the flow, will produce uneven

降解有毒有机物功能 Toxic organic matter degradation function

Yes

No

安全性 Safety

极高 Extremely high

高high

可靠性 Reliability

极高 Extremely high

高high

毒性 Toxicity

无No

无No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

表3  超声波+紫外C杀菌器与传统紫外C杀菌器相比较的优势The advantages of the Ultrasonic + UV-C sterilizer sterilizers compared to  the conventional UV-C

性能Performance

氯、漂白粉Chlorine, bleaching powder

氯胺

Chlorine amine

二氧化氯Chlorine dioxide

臭氧

ozone

超声波+紫外C Ultrasonic + UV-C

杀菌方式Sterilization way

化学

chemical

化学

chemical

化学

chemical

化学

chemical

超声波+紫外C Ultrasonic + UV-C

杀菌效率Sterilization efficiency

high

high

high

high

极高Extremely high

杀菌广谱性Bactericidal broad-spectrum

middle

middle

middle

middle

high

消毒水量Disinfection of water flow

大Large

大Large

大Large

中middle

大Large

接触时间Contact time

长      long

长      long

长      long

长      long

短      short

杀灭细菌Killing Bacteria

优良excellent

适中、较氯差Moderate,  poor compared with chlorine

优良excellent

优良excellent

良好favorable

杀灭病毒Inactivating Viruses

差poor

差poor

优良excellent

优良excellent

良好favorable

水质影响因素Water quality impact factors

 

受PH值、水温影响大large effects by PH value and water temperature

受PH值、水温影响大large effects by PH value and water temperature

受PH值、水温影响大large effects by PH value and water temperature

受PH值、水温影响大large effects by PH value and water temperature

对PH值、水温变化不敏感The PH value, temperature changes are not sensitive

剩余消毒作用Surplus disinfection role

有Yes

有Yes

有Yes

无No

无No

副产品THM By-product THM

大量large

少量little

少量little

无No

无No

设备维护及安全措施Equipment maintenance and safety measures

维护量较大安全措施多Large maintenance  amount and more security measures

维护量较大安全措施多Large maintenance  amount and more security measures

维护量较少安全措施多Little maintenance  amount and more security measures

维护量较大安全措施少Large maintenance  amount and little security measures

维护量较小安全措施少Little maintenance  amount and security measures

占地面积Covers an area

大Large

大Large

较大Larger

小small

小small

投资费用Investment costs

高high

高high

较高 higher

高high

低low

运行费用Operating costs

低low

低low

高high

高high

低low

应用领域Application field

中middle

中middle

中middle

中middle

广wide

 

 

未经超声波在线清洗的石英套管

quartz sleeve without the ultrasonic cleaning online

 

 

经超声波在线清洗后的石英套管

quartz sleeve after the ultrasonic clean online

 

 

 

 

 

 

 

 

 

 

 

 

 

过滤精度50um

全自动压载水尊宝国际

和超声波中压紫外线

杀菌器联合使用可完

全满足船舶压载水排

放要求。

The 50um filtration automatic ballast water filters and ultrasonic medium-pressure ultraviolet  sterilizers joint use  can fully meet the ballast water discharge requirements.

 

 

 

 

 

 

 

 

 

 

 

尊宝国际 

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